Senior Shift Leader (EFE-VA)

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Purpose of the Job:

To coordinate and drive production activities for FEF Value Added lines, ensuring achievement of production targets with optimum utilization of resources, adherence to quality standards, and continuous improvement in productivity, yield, and cost. Ensure adherence to WCM / WAM

Key Dimensions:

Yield Improvement (Value Added Lines): As per Budget

Scrap Reduction

OEE / Productivity

OTIF

WCM / WAM Activities: As per plan,

Active participation in OE Pillar, EWO, QK, SOP, OPLs etc.

Executing Projects

PAP Project execution: To deliver savings from Vale Added lines by improving efficiencies

Improve PPP Audit Score: >95%

5S Implementation: Target score 4.5

Description of main tasks:

The Incumbent is responsible for the following tasks:

1) Safety, Compliance & 5S

Ensure strict discipline.

Define SOPs, ensure adherence. PPE, EHS tags must be followed.

Develop and adhere Risk Assessment, HIRA, Aspect/Impact documentation

Ensure compliance with statutory and company requirements

Ensure no Safety incident should happen. Close all the incidents with SRCAs.

2) Production Coordination & Execution

Coordinate daily production activities for Value Added lines to meet production plans

Ensure effective utilization of manpower, machines, and materials

Support and Guide shift team in execution and ensure smooth shift operations

Monitor line performance and take corrective actions to meet targets

3) KPI Monitoring & DeliveryTrack and drive key performance indicators such as:

OEE / Productivity

Yield and Scrap Reduction

OTIF

Adhering SLA

Identify losses in Process and execute the Projects to reduce those

Drive WCM / WAM initiatives

4) Quality & Process Control

Ensure adherence to SOPs, control plan and process parameter

Deliver superior Quality products

Support Trials, Process Stabilization, New Product Development

5) Cross-Functional Coordination

Maintenance for breakdowns and preventive maintenance

Quality/Lab/Process for trials, approvals, and process control

SCM/Planning for production scheduling and material availability

Vendors: For Lamination subcontractors

6) People & Shift Support

Ensure manpower planning and allocation

Develop Value Added AIT team, lead AIT program

Ensure Safety and Discipline compliance. To communicate effectively and assertively to avoid conflicts at work place.

Support Shift Leaders with relieving

Plan contract Manpower

7) Continuous Improvement & Cost Optimization

Drive Yield improvement Initiatives

Headcount optimization

Kaizen and WCM / WAM initiatives

Execute PAP Projects

8) Reporting & Documentation

Prepare and maintain daily production reports

Prepare and circulate weekly / monthly Value-Added lines performance

Ensure the regular Posting of transactions in ERP system (SAP)

Job Specifications:

Professional Education

BE / B-Tech: Mechanical / Production / Chemical or relevant Engineering discipline

Professional Experience (how long)?

5 to 8 Yrs

In which areas?

Experience in handling larger production lines and shift operations, ability to lead continuous process or chemical industry

Skills & Competencies

• Strong execution and coordination skills
• Problem-solving and analytical ability
• People management and teamwork
• Basic understanding of Lean Manufacturing / continuous improvement
• Good communication and interpersonal skills
• Knowledge of SAP or production reporting systems preferred
• Ability to work in shifts and handle shopfloor challenges
• Result-oriented and proactive approach

Language skills

English, Hindi, Marathi or any other Indian Language.

Comments / Additional requirements

He should have stability in his career over the years

Experience in SAP & MES would help.

Time Type: